Postpress
Prepress
Press
Cutting and punching
Folding and gluing
Material handling
Paper and document handling
Paper feed
Paper guide
Paper handling and transport
Print control and monitoring
Overview
Achieving more with intelligent sensors
Trends & news
Permanent control of continuous webs - so nothing goes wrong
In the consumer goods industry, especially in printing and packaging, the processing of continuous webs is a real challenge. Exact guidance of the material web, correct material tension in the machine and cutting the web at the right spot at the end are all essential for efficient and precise process results. SICK solutions help with every one of these process steps – for example with registration sensors or automation light grids which were made for such tasks.
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Paper per running meter: RFID ensures an accurate production sequence
It is clearly evident that digitalization has left its mark on the paper industry. Does the “print media” face an uncertain future or will haptic page turning hold its own? – both theories have their proponents. The digital age has long been a reality in paper production. The company Kabel Premium Pulp & Paper and its paper mill in Hagen (Westphalia) are impressive proof of this. Showing no sign of dark clouds on the “print horizon”, workers manufacture roll upon roll of high-quality paper around the clock.
Printing: At high speeds and collision-free
Greater cost-effectiveness through increased productivity – swissQprint is setting a new benchmark with its new Nyala 2 large-format printer. This is also made possible by the machine's smart safety concept, into which SICK's miniTwin2 safety light curtains are integrated, guaranteeing collision-free operation of the print head cartridge.
Challenges
Safety
Access and hazardous point protection plays an important role when delivering material to the pre-press area and moving it on to the post-press area. In the area of the machine, the protective devices not only safeguard the hazardous points at punches, cutters or roll changers - they also optimize the production process. SICK's wide product portfolio provides mature solutions for all requirements.
Quality control
SICK offers the matching solution for all quality control applications: fast, precise sensors from SICK produce first-class printing quality. Cameras monitor a print image or punched contours, prevent production of incorrect sheets and check the safety features. Contrast and luminescence sensors evaluate the adhesive coating for gluing and binding machines.
Track and trace
Supply parts, such as rolls or stacks of paper, are identified without omissions and introduced to the production process. After checking the delivery, proof of shipment is archived. Paper handling machines come equipped with code reading systems to ensure Track & Trace functionality for mass mailings and letters. SICK offers ideal solutions for the entire process.
Flexible automation
"Print on demand“ is the latest trend. The demand for special, smaller volumes with shorter delivery times is increasing rapidly. For production, this entails shorter conversion times, simple operation, less downtime and a high diagnostic capability with minimum material waste. Modern, intelligent sensors from SICK are able to store settings and feature automated teach-in and diagnostic capabilities, making a significant contribution towards meeting these challenges.